Unpublished conference/Abstract (Scientific congresses, symposiums and conference proceedings)
Thermo-mechanical modelling for metal additive manufacturing
Mashhood, Muhammad; Baroli, Davide; Wyart, Eric et al.
2021NAFEMS World Congress (NWC2021)
 

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Abstract :
[en] The additive manufacturing (AM) is suitable approach for manufacturing of complex metal parts in future. Thermal strain and stress play vital role in characteristic of manufactured metal part. After the laser creates melt pool in metal powder bed, thermal strain and residual stress come into play in solidified melt pool during cooling down and reheating of material. In the course of complete process, the material properties are also function of temperature. So in this contribution, modelling and solution of energy balance equation tracks down the evolution of temperature profile. For structural analysis, the elasto-plastic material is assumed. The thermal loads due to thermal conduction are applied at the specimen under production, which results in elasto-plastic deformation. The Finite Element Analysis (FEA) platform FEniCS [1] is utilized for the simulation of models under consideration. It predicts the part-scale temperature profile and the residual distortion displacements in result of permanent deformation in solidified melt pool. In result, the thermomechanical analysis platform is settled and also its application is widened by activating the finite elements in domain for layer by layer addition of material. Which now has to be further developed for advanced elements activation strategy [2].
[en] [1] Alnaes, M. S. Blechta, J. Hake, J. Johansson, A. Kehlet, B. Logg, A. Richardson, C. Ring, J.Rognes, M. E. and Wells, G. N. The FEniCS Project Version 1.5. Archive of Numerical Software(2015), Vol. 3., 100:9–23. [2] Carraturo, M. and Kollmannsberger, S. and Reali, A. and Auricchio, F. and Rank, E. An immersed boundary approach for residual stress evaluation in SLM processes.
Disciplines :
Engineering, computing & technology: Multidisciplinary, general & others
Author, co-author :
Mashhood, Muhammad ;  University of Luxembourg > Faculty of Science, Technology and Medicine (FSTM) > Department of Engineering (DoE)
Baroli, Davide;  Euler Institute, Università della Svizzera italiana
Wyart, Eric;  Réseau LIEU, Belgium
Zilian, Andreas  ;  University of Luxembourg > Faculty of Science, Technology and Medicine (FSTM) > Department of Engineering (DoE)
Peters, Bernhard ;  University of Luxembourg > Faculty of Science, Technology and Medicine (FSTM) > Department of Engineering (DoE)
External co-authors :
yes
Language :
English
Title :
Thermo-mechanical modelling for metal additive manufacturing
Publication date :
27 October 2021
Event name :
NAFEMS World Congress (NWC2021)
Event organizer :
NAFEMS
Event date :
25-10-2021 to 29-10-2021
Audience :
International
Focus Area :
Physics and Materials Science
Available on ORBilu :
since 20 January 2023

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