ESTIMATING THERMOMECHANICAL RESIDUAL STRESSES IN FDM 3D PRINTED COMPOSITE PARTS

We implemented a two-step methodology to estimate the residual stresses induced by the FDM manufacturing process in 3D printed composite parts. The first step consisted in an analytical thermo-viscoelastic homogenization procedure to derive the effective behavior of the filament. The second step consisted in a coupled thermomechanical structural analysis of the part. The homogenization procedure was assessed by comparing its predictions to full-field FFT-based computations. The structural analysis was assessed by comparing its predictions to experimental results.