Use of commercial simulation software for analyzing the dynamics of an injection-molding clamp unit

Doctoral thesis (2006)

Today, the interest in integrated dynamic analysis of mechatronic systems increases. Different approaches are possible depending on the nature of the system, on the required complexity of the model, or ... [more ▼]

Today, the interest in integrated dynamic analysis of mechatronic systems increases. Different approaches are possible depending on the nature of the system, on the required complexity of the model, or simply on the tools available to the engineer. During this work, the aim was to implement specialized commercial simulation software packages and to combine them in order to simulate the dynamic behavior of mechatronic systems as for example an injection molding machine. The multi-body simulation software is the backbone of the current analysis as it inherently models large non-linear motions. It is possible to account for the flexibility of components in the MBS model if necessary. Furthermore, other simulation codes were used to model the hydraulic and controls systems. The case studies show the interest and the potential of a combined analysis of mechatronic systems. Once the different sub-models, generated with the adequate simulation tool, have been successfully linked and validated by measurements, various scenarios can be simulated and analyzed. The model provides the engineer with an additional insight into the overall system and thus with a better understanding of its dynamic characteristics. The interactions between the subsystems, which may be of very distinctive nature, can be investigated. Generally, it is difficult to predict such relations intuitively. Finally, the model allows to simulate with different design parameters and to asses the effect of modifications to these on the overall performance of the machine. This helps to identify the significant parameters that are crucial for an optimized functioning. [less ▲]